Steel
Stud welding
Joining Metals with Precision and Strength
Precision stud welding is a specialised welding technique used to create strong and reliable connections between metal studs and workpieces, and at HSM we have extensive experience in this specialty.
Precision stud welding
Precision stud welding ensures secure and durable connections across a range of industrial applications. We have many years’ experience in stud welding; both threaded studs and standoffs are no problem with the Studfast system, which we utilise at HSM.
Studfast stud welding offers a versatile and robust solution for joining metal studs to stainless steel, mild steel and aluminium, catering to the demanding requirements of defence, medical, audio and marine environments. With precision and efficiency, this welding technique ensures secure connections essential for critical applications.
Our Studfast equipment has a stud diameter up to M10. By applying high heat generated by an electric arc, both the stud and the workpiece material are melted, forming a pool of molten metal. The stud is then pressed into this molten pool, creating a solid bond upon cooling. This method offers fast welding speeds, minimal distortion to the workpiece, and high joint strength. It is ideal for applications requiring numerous welds in a short time or in situations with limited access.
Tailoring our service to different sectors
In defence sectors, where reliability is paramount, Studfast stud welding provides durable connections vital for structural integrity and performance. Whether in vehicle assembly, equipment fabrication, or infrastructure construction, this method offers rapid and dependable bonding, meeting stringent military standards.
In medical environments, where precision and hygiene are crucial, Studfast stud welding facilitates the assembly of medical equipment and devices. Its clean and precise welds ensure the integrity of surgical instruments, diagnostic tools and medical machinery, adhering to stringent regulatory requirements.
For audio equipment manufacturing, where quality and performance are paramount, Studfast stud welding offers a reliable solution for assembling speaker components, amplifier casings and audio enclosures. Its ability to create strong bonds without compromising material integrity ensures optimal sound reproduction and product longevity.
In marine environments, characterised by corrosive saltwater exposure and harsh conditions, Studfast stud welding provides durable connections essential for marine vessel construction, offshore platforms, and maritime infrastructure. Its resistance to corrosion and environmental degradation ensures long-term performance and reliability in challenging maritime applications.
Utilising custom jigs and fixtures tailored to specific requirements, our stud welding services ensure precise alignment and consistent results, enhancing productivity and quality control. Our offering provides a versatile and dependable solution for creating strong and reliable connections in demanding environments.
